60--200mm Stroke 220V Servo Electric Cylinder For Warp Knitting Machine High Speed

Place of Origin China
Brand Name TJ
Certification ISO9001:2008,CE
Model Number TJE065,TJE075,TJE095,TJE110
Minimum Order Quantity 1 pcs
Price negotiable
Packaging Details external packing:carton or non wooden box;cushion packing:EPE foam
Delivery Time 3-4 weeks
Payment Terms T/T,30% payment in advance,70% before delivery
Supply Ability 800 pcs per month

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Product Details
Material Aluminium Color Standard:navy Blue&silvery,others Can Be Customized
Speed ≥500mm/s Repeatability ±0.01mm
Stroke 60~200mm Output Force 1.76KN~30KN
Motor Connection Type Linear/parallel Internal Anti-rotation With/without
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Warp Knitting Electric Cylinder Actuators

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220V Linear Servo Actuator

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High Speed Servo Electric Cylinder

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Product Description

60--200mm Stroke Servo Electric Cylinder High Speed Electric Linear Actuator For Warp Knitting Machine

 

1. Operational Principle

 

The is a electric linear actuator motion that converts the rotating motion of the motor into the push rod through the rotating motion of the screw and the screw pair. By using the closed-loop control characteristic of servo motor, the precision control of thrust, speed and position can be realized conveniently, and the program can be realized by using modern motion control technology, numerical control technology and bus (network) technology. Because of its control and convenience, it can realize the precision motion control that cylinder and hydraulic cylinder drive can not realize.



 

 

2. Features:

 

TJE series electric cylinders adopt advanced modular design, with the feature of :
★ Compact structure and small dimension

★ High performance, low inertness, low noise ,high response

★ High reliability and long operating life

★ Application technology of both ball screws and roller screws

★ Convenient assembly and use, energy saving,simple maintenance


Special Production(Optional):
★ Special installation,preservation,dust prevention, dampproof

★ High&low temperature environment

★ Waterproof at sea, anti-explosion work

★ Linear displacement sensor

★ Pressure sensor

★ Resistance swing mechanism

★ Planetary gearbox

★ Motor: AC servo motor, DC brushless motor, stepping motor,DC motor,AC frequency conversion motor, etc.

 

 

 

 

3. Product Model Definition


60--200mm Stroke 220V Servo Electric Cylinder For Warp Knitting Machine High Speed 0

 

 

Example: TJE075 S100 B R 05 A M C 2 P11 O/C N/P

 

TJE075—Series No.

 

TJE040:44×44mm

TJE065:64×64mm

TJE075:75×75mm

TJE095:93×93mm

TJE110:111×111mm

TJE135:134×134mm

S100—Effective Stroke

 

TJE040:50-200mm

TJE065:50-250mm

TJE075:50-600mm

TJE095:50-800mm

TJE110:50-1000mm

TJE135:50-1200mm

B—Screw Type

 

A:Acme Screw

B:Ball Screw

C:Roller Screw

 

R—Anti-rotation

 

R:With

T:Without(TJE040 always without this function )

 

05—Screw Lead

 

TJE040:4mm

TJE065:4, 5, 10, 16,20mm

TJE075:4, 5, 10, 20, 40mm

TJE095:4, 5, 6, 8, 10, 25mm

TJE110:5, 6, 8, 10, 20, 32mm

TJE135:10, 20, 50mm
 

A—Motor Mounting Type


A:Liner

B:Parallel
 

M—Cylinder Mounting Type

 

M1:Double side mount

M2:Side turnnion mount

M3:Front flange mount

M4:Rear flange mount

M5:Rear clevis mount

M6:Rear shaft mount

MX:Customized

 

C —Load Connection Type

 

C1:Male

C2:Female

C3:U-bolt

C4:Ball head hinge

CX:Customized

2—Number Of Limit Switches

 

(Default is normally open NPN switch)
 

O/C—Limit Switches

 

O:Normally Open

C:Normally Close
 

 

N/P—Sensing Type

 

N:NPN

P:PNP

 
Grating ruler + Force sensor

Force sensor:① 4-20mA

② 0-10V

Grating ruler:① TTL 24V

② RS422(5V Difference)

If lacking of the part,it means without either grating ruler or force sensor.

P01:Only with grating ruler TTL(24V)
P02:Only with grating ruler RS422(5V Difference)

P10:Only with grating ruler 4-20mA
P20:Only with grating ruler 0-10V
P11:Force sensor 4-20mA,grating rulerTTL(24V)
P12:Force sensor 4-20mA,grating ruler RS422(5V Difference)
P21:Force sensor 0-10V,grating rulerTTL(24V)
P22:Force sensor 0-10V,grating rulerRS422(5V Difference)

 

 

Mark:

1)In order to ensure the effective stroke, two ends need to be reserved 5mm space.

2)The sensor couldn’t be mounted on the same side of the motor when the motor is parallel mounted.

 

 

 

 

 

 

 

4. Electric Cylinder Selection Guidance

 


(1) The relationship between the motor output torque and the output force of the electric cylinder:


F=T×η×2π×R/L
★ F: electric cylinder output force, Unit: Kn

★ T: motor output torque, Unit: Nm

★ R: Reduction ratio

★ L: Screw lead,Unit: mm

★ η: efficiency (generally the total efficiency is 85%, but the actual efficiency will chage,it is based on the actual use conditions)

 

 

(2) The calculation of the average load

Average load means:A cube average value be calculated according to the force,speed,time in different working areas during a working cycle.


The average load of the electric cylinder is calculated as follows:


Adobe Systems


 

 

 

 

 


5. Peripheral Parts List

 

 


Adobe Systems


 

Name Explanation
1- HNC/CRHNC Foot mounting part When the motor is mounted parall,this part is used for installing bearings and reducer end caps.
2- FNC/CRFNG Flange mounting part When the motor is mounted parall,this part is used for installing bearings and reducer end caps.
3- ZNCF/CRZNG Trunnion mounting part When the motor is mounted parall,this part is used for installing bearings and reducer end caps.
4- LNZG/CRLNZG Trunnion bearing For trunnion mounted on the cylinder block.
5- SNC Double clevis bearing For the motor mounted parallel.
6- LSNG Spherical hinge clevis bearing For the motor mounted parallel,with spherical bearing.
7- LSNSG Spherical hinge clevis bearing For the motor mounted parallel,with spherical bearing, welding synthesis.
8- SNCS Double clevis mounting part For the motor mounted parallel,with spherical bearing.
9- LBG Double clevis bearing For the motor mounted parallel,with spherical bearing.
aJ- Double clevis mounting part For the motor mounted parallel.
aA- Double clevis mounting part For the motor mounted parallel,with spherical bearing.
aB- Double clevis mounting part For the motor mounted parallel.
aC- Clevis bearing For the motor mounted parallel.
aD- Spherical hinge Clevis bearing For the motor mounted parallel,with spherical bearing.
aE- Trunnion bearing For being mounted to any position of the cylinder.If the motor is mounted parallel,the mounting position couldn’t near the motor.
aF- Foot mounting part For the motor mounted axially.
aG- Joint bearing With spherical bearing.
aH- Connecting flange For compensating radial deviation.
aI- Double clevis For the cylinder swing in a plane.
bJ- Self in connection part For compensating radial and angular deviations.
bA- Right angle spherical hinge clevis bearing For joint bearing.
bB- Double clevis For the cylinder swing installation.
bC- Guiding unit Prevent cylinder from twisting under high torque
bD- Proximity Switches For testing the position, can be integrated in the sensor mounting slot.
bE- Slot cover For preventing dust from entering.
bF- Parallel installation components For the motor mounted parallel.
bG- Axial installation components For the motor mounted axially.


 

 

 

 


6. Compared With Hydraulic Cylinder & Pneumatic Cylinders

 

 

 

  Items Electric cylinder Hydraulic cylinder Pneumatic Cylinders

 

 

 

 

Cost comparison

Operations Convenient Complex Complex

Environment

influence

Environmental Oil leak High noise
Safety Safe Oil leak Gas leak
Energy loss Low loss High loss High loss
Lifetime Very Long Can be long with proper maintenance Can be long with proper maintenance
Cost performance Excellent Ordinary Ordinary
Maintenance Almost maintenance free Frequent & high cost Regular & high cost

 

 

 

 

 

Function comparison

Velocity Very high Medium High
Acceleration Very high Medium High
Rigidity Very high Low Low
Load ability High High Medium
Shock resistance ability

 

Good

 

Good

 

Ordinary

Efficiency >90% <50% <50%
Location control Easy Hard Hard
Location precision Very high Medium Medium


 

 

 

 


7. Application areas:

 

★ Military equipment:radar, missile erector, armored vehicle swing platform, special equipment and other warships and aircraft hatch,opening, seat height adjustment, weapon tracking system,actuator,experimental lifting support, tank artillery high and low direction action adjustment, The push of rocket fuel, the opening of furnace door, etc.

 

★ Special equipment:industrial automation production line, assembly line, logistics transmission, lifting platform, offset control, valve control, coordinate manipulator, mechanical equipment CT Kama knife, food and medicine industry, CNC machine tools, industry packaging machine, Automotive electronic press, textile equipment winding machine indexing, die position control, clamping, drilling, positioning.

 

★ Experimental Equipment: Simulation platform, test bed, wave machine, testing equipment etc.

 

This type is especially suitable for :warp knitting machine, fast speed and quick response
 

 

 



8. Maintenance

 

★ Electric cylinder is refueled with lubricating grease GB7324-1994 general lithium base 3 lubricating grease when leaves factory.


★ After electric cylinder has run for 300 hours, refill the lubricating grease. Refueling frequency, per 2000hours one time as usual, it is determined on basis of the operating environment and day-to-day operational time.


★ Refueling method: open the filler hole on the shell of electric cylinder, turn the screw to find the filler hole on the screw nut and refuel lubricating grease.

 

★ Requirement for lubricating grease:GB7324-1994 general lithium base 3 lubricating grease.